Used in hammer mill and shear shredders to break down aluminum profiles, copper wire, and light-gauge steel scrap into furnace-ready chips.
Customized sizes are available, according to your drawing or sample.
Shredder blocks are stationary wear components installed in the housing of single-shaft, dual-shaft, and quad-shaft industrial shredders. They work in tandem with rotating knives or hammers to shear, tear, and fracture input materials—ranging from scrap metal and plastics to rubber, wood, and electronic waste—into uniform output sizes. YISHI Machinery manufactures custom shredder blocks from high-alloy tool steels such as D2, H13, and M2, vacuum heat-treated to HRC 58–62 for maximum abrasion resistance and impact toughness. Each block is precision-ground to tight tolerances, ensuring consistent clearance with the rotor and extended service life in demanding recycling and size-reduction operations.
Available in D2 (Cr12MoV), H13 (SKD61), M2 high-speed steel, and tungsten carbide inserts for extreme wear conditions. Each grade is selected based on feedstock abrasiveness and impact loads.
Through-hardened via vacuum furnace with triple tempering to achieve uniform hardness and eliminate distortion. Hardness verified on every batch with a digital Rockwell tester.
Mounting surfaces and working edges are CNC-ground to ensure consistent clearance gaps between the block and rotor knives, reducing uneven wear and material bypass.
Manufactured to customer-supplied drawings or reverse-engineered from samples. Dimensional range: length 50–800 mm, width 30–300 mm, thickness 10–100 mm. Non-standard bolt patterns and counterbores included.
Ground surfaces achieve a finish of Ra 0.8–1.6 µm to minimize material adhesion and facilitate cleaning. Optional coatings such as TiN or CrN available for specific applications.
Optimized microstructure with fine carbides provides high resistance to both abrasive wear from materials like glass-filled plastics and impact from tramp metal.
| Dimensions | Length 50–800 mm, width 30–300 mm, thickness 10–100 mm. Bolt-hole diameters and counterbore depths per customer specification. |
| Materials | D2 (Cr12MoV), H13 (SKD61), M2, 9CrSi, tungsten carbide (inserts) |
| Hardness | HRC 58–62 for tool steels; HRA 89–92 for carbide |
| Tolerances | ±0.01 mm on critical mounting surfaces; ±0.05 mm on non-critical dimensions |
| Surface Finish | Ra 0.8–1.6 µm on ground surfaces; as-forged or milled finish available for non-contact areas |
| Customisation | Manufactured to customer drawings, 3D models, or OEM part numbers. Reverse engineering from samples available. Bolt patterns, counterbores, and edge profiles fully customisable. |
YISHI Machinery operates an in-house vacuum heat treatment facility with digital process control, ensuring batch-to-batch hardness consistency within ±1 HRC. All shredder blocks are CNC-ground on 5-axis machines, achieving flatness within 0.02 mm. Material certificates are provided with each shipment, and we maintain a library of over 2,000 custom blade geometries for repeat orders. Lead times for custom blocks average 15–20 working days from drawing approval, with no minimum order quantity.
For scrap metal with moderate abrasion, D2 (Cr12MoV) at HRC 58–60 offers an optimal balance of wear resistance and toughness. For high-impact loads, such as shredding thick steel sections, H13 (SKD61) at HRC 50–54 provides greater shock resistance. Our engineers can recommend the grade based on your feedstock analysis.
Yes. We produce blocks to match OEM specifications for brands such as Vecoplan, Weima, Lindner, Untha, and SSI. Provide the machine model, serial number, or a sample block, and we will replicate the geometry and mounting pattern.
Service life depends on material processed, throughput, and maintenance practices. Under normal conditions processing post-consumer plastics, blocks in D2 steel can last 600–1,200 operating hours before requiring resurfacing or replacement. Regular gap adjustment extends life.
We do not offer regrinding services directly, but we can advise on acceptable wear limits and provide replacement blocks when the wear land exceeds 3–5 mm. Some customers choose to resurface blocks locally using our original hardness specifications.
Please supply a dimensional drawing with tolerances, material preference, quantity, and any surface coating requirements. If a drawing is not available, send a sample block or the shredder model and part number, and we will create a manufacturing drawing for your approval.
Yes. We manufacture stationary blocks for single-shaft, dual-shaft, and quad-shaft shredders. The design—such as the number of cutting edges, bolt pattern, and thickness—is tailored to the specific machine type and rotor configuration.