Non-Standard Crusher Blades

Rasper Blades

Rasper blades for high-efficiency shredding and material reduction in industrial processing lines.

Customized sizes are available, according to your drawing or sample.

  • Fully Custom
  • Expedited Production Processing

YISHI Machinery manufactures precision rasper blades for heavy-duty tyre, cable, and aluminium recycling. Blades are produced from D2 (Cr12MoV) and M2 high-speed steel, vacuum heat-treated to HRC 58–65 for optimal wear resistance and impact toughness. Serrated edges deliver aggressive material separation on machines including Eldan R800/1200, MPR 120–200, BDD, and VZ90. Tight thickness tolerances of ±0.01 mm and a surface finish of Ra 0.8 µm ensure consistent cutting clearance and extended service life.

Take a Closer Look

  • Tyre Recycling

    D2 steel rasper blades shred whole tyres into crumb rubber. High chromium content resists wear from steel belting and wire.

  • Cable Recycling

    Serrated M2 knives separate copper/aluminium from insulation in wire chopping lines, maintaining edge sharpness at high processing speeds.

  • Aluminium Scrap Processing

    Rotor and stator knives size-reduce aluminium sheet and extrusions. Carbide-tipped options available for heavy iron contamination.

  • E-Waste & Rigid Plastics

    Special edge geometries handle circuit boards and engineering plastics, delivering consistent particle size with low fines.

Rasper Knives and Components

We supply high-performance knives for heavy-duty raspers, engineered to meet the demands of secondary processing applications. The serrated blade edges deliver aggressive cutting action, ideal for separating materials in tyres, cables, and aluminium.

Based on your input material, we can recommend the most suitable knife material and hardness to ensure optimal performance and longevity.

Our product range includes precision-manufactured components for reliable, efficient operation:

  • Rotor Knives

  • Stator Knives

  • Blade Holders

  • Clamping Wedges

We provide only high-quality knives and wear parts designed for the most demanding environments.

Wear-resistant knives for heavy-duty rasping

Technical Parameters

Type Straight knives
Application Crumb, Rubber, Aluminium, Cables, Copper, Shred, Tyres
Size R800/1200, R804/1207, MPR 120, MPR160, MPR200, Multi Purpose Rasper, BDD, VZ90, Diffundit, Synth, HR125, Heavy Rasper

Technical Specifications

Dimensions OD 200–1200 mm, width 10–80 mm, length up to 1500 mm, thickness 6–50 mm
Materials D2 (Cr12MoV), M2 HSS, H13, SKD11, Tungsten Carbide (TC)
Hardness D2: HRC 58–62; M2: HRC 62–65; TC: HRA 85–90
Tolerances Thickness ±0.01 mm, parallelism ≤0.02 mm, flatness ≤0.03 mm/100 mm, bore H7
Surface Finish Ra 0.8 µm standard; Ra 0.4 µm available
Customisation OEM hole patterns and PCDs; custom configurations accepted from drawings or samples

Why Choose Yishi

YISHI controls the entire manufacturing process in-house—from certified steel procurement (DIN/GB/AISI) to vacuum heat treatment and 5-axis CNC grinding. This vertical integration ensures consistent hardness profiles, tight tolerances, and fast turnaround. We stock popular sizes for immediate shipment and reverse-engineer worn OEM parts to provide drop-in replacements. Every blade set is inspected for flatness, thickness, and surface finish before shipment.

Frequently Asked Questions

  • What steel grade is best for processing tyres?

    D2 (Cr12MoV) at HRC 58–62 offers the best balance of wear resistance and toughness for tyre shredding. It withstands steel belts without chipping. For extreme throughput, M2 HSS can be used.

  • Can you replicate my existing rasper blades?

    Yes. Provide a drawing, CAD file, or sample, and we will reproduce the blade to tolerances of ±0.01 mm, including hole patterns and serrations.

  • Do you offer coated blades?

    Yes, we apply TiAlN or AlCrN PVD coatings that increase surface hardness to >2000 HV. These are recommended for highly abrasive materials like aluminium scrap or e-waste.

  • What is your lead time for custom orders?

    Standard replacement knives are in stock and ship within [short timeframe]. Custom-manufactured items are typically delivered within [X] weeks from drawing approval. Expedited service is available for breakdowns.

  • Are your blades compatible with Eldan Multi Purpose Rasper?

    Yes, we manufacture complete knife sets for Eldan MPR 120, 160, and 200, as well as older models. All components match OEM specifications.

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